Efficient separation and comprehensive extraction of aluminum, silicon
The dissolution of aluminum, calcium, and iron from calcined fly ash with hydrochloric acid was investigated using a batch reactor at temperatures from 315 to 345 K and over the acid concentration ...
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Efficient separation and comprehensive extraction of aluminum, silicon
A cascade extraction method was constructed by combining alkali desilication with carbonation and acid leaching to achieve efficient separation and comprehensive recovery of aluminum, silicon, and iron products in coal fly ash (CFA).Alkaline desilication obtained the maximum SiO 2 extraction efficiency of 65.7% after response surface methodology …
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CN101125656A
The invention relates to a method to withdraw silicon and aluminum in sequence from coal ash; a NaOH solution with a mass concentration larger than 40 percent is used for leaching the coal ash, the silicon of the coal ash is dissolved in the form of sodium silicate, and after being separated, sodium silicate solutions and alkaline leaching residues with a ratio between aluminum and …
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Activation Pretreatment and Leaching Process of High-Alumina Coal Fly
Experiments were conducted to investigate the process of aluminum and lithium extraction from high-alumina coal fly ash (HCFA) generated from coal-fired power plants located in northern China.
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Extraction of aluminum values from fly ash
Typically, Aluminum (Al) extraction from fly ash is carried out by sintering and roasting followed by leaching. Al is extracted from fly ash collected from the nearby power …
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Effect of Silicon Source (Fly Ash, Silica Dust, Gangue) on the
The results in Table 3 show that Mg elements (points I and IV) were always present in the mullite structure of the specimens prepared with fly ash as the silicon source, indicating that the specimens were composed of a mullite–magnesium aluminum spinel complex. When silica dust was the silicon source, the Si element content at 1200 °C was 20 ...
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Processing and kinetics studies on the alumina enrichment of coal fly
The chemical composition of the coal fly ash was analyzed by X-ray fluorescence and the result was listed in Table 1, where aluminum was presented as aluminum oxide and silicon was presented as silicon dioxide. Industrial grade sodium hydroxide with purity of 96% was purchased from Taiyuan chemical industry Co., Ltd. Carbon dioxide with purity ...
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Sustainable application of coal fly ash: One-step hydrothermal …
Coal fly ash (CFA) is the main solid waste discharged from coal-fired power plants, a new method for preparing silicon-potassium mineral fertilizer using KOH hydrothermal treatment CFA was proposed to improve its comprehensive utilization rate and reduce its threat to ecological environment security. In this paper, the characteristics of CFA raw material and …
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Extraction of aluminum by pressure acid-leaching method from coal fly ash
Fig. 1 XRD pattern of coal fly ash material used in this study Fig. 2 SEM image of coal fly ash material used in this study 3.2 Influencing factors on aluminum extraction efficiency 3.2.1 Effect of coal fly ash size on extraction efficiency of aluminum The effect of coal fly ash size on the extraction efficiency of aluminum is shown in Fig. 3.
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Extraction of aluminum values from fly ash
Coal fly ash is an incombustible residue produced by burning coal in thermal power plants. Indian thermal power plants generate around 1-million ton of fly ash which contains around 25-35% Al 2 O 3 and 50-60% SiO 2. Typically, Aluminum (Al) extraction from fly ash is carried out by sintering and roasting followed by leaching.
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Extraction of Aluminum from Coal Fly Ash Using …
The methods reported for the extraction of aluminum from CFA can be categorized as (1) high temperature sintering process, 10,11 (2) mild hydrochemical treating method 12,13 and (3) acid method.
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Comprehensive Extraction of Silica and Alumina from Coal …
its high aluminum content, it is crucial to extract aluminum from CFA for the sustainability of the alumina industry. This process would expand the range of raw material sources, which is particularly
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Fly Ash Facts for Highway Engineers
WHY FLY ASH? What is fly ash? ... Fly ash consists of silt-sized particles which are generally spherical, typically ranging in size between 10 and 100 micron ... Chemistry. Fly ash consists primarily of oxides of silicon, aluminum iron and calcium. Magnesium, potassium, sodium, titanium, and sulfur are also present to a lesser degree. ...
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Silicon-aluminum additives assisted hydrothermal process for
However, fly ash (FA) generated from MSW incineration (MSWI) may contain highly toxic organic compounds, carcinogenic heavy metals, and water-soluble salts, which can harm both human health and ...
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Effects and Mechanism Research of the Desilication …
It was found that silicon in high-aluminum fly ash mainly existed as mullite and amorphous SiO 2 with hardly any quartz, and both the surface of fly ash particles and the smaller fly ash …
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Extraction of Aluminum from Coal Fly Ash Using Pressurized …
Effect of Reaction Time Figure 3c shows the effect of reaction time in the range of 30–180 min on the extraction of Al at initial H 2SO 4 concentration of 3 mol/L and 220 C. Al extraction ...
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A method of extracting silica at first and then extracting alumina …
The aluminum-silicon ratio of fly ash is generally less than 1, and it is impossible to directly extract A1 2 0 3 from the ready-made Bayer process industrial equipment. Summary of the invention The object of the present invention is to provide a method …
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Separation of alumina from aluminum-rich coal fly ash using
Abstract High-alumina coal fly ash (CFA) is considered as an important and cheap resource of aluminum. On account of high valence aluminum often trapped in aluminosilicate basic glassy phase and mullite (Al6Si2O13), efficiently separating aluminum and silicon is an essential precondition for maximizing the recycling of alumina from CFA, which is conducive to …
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CN1718807A
A process for extracting AlSi alloy from powdered coal ash includes such steps as proportionally mix powdered coal ash with reducing agent, coke powder, bitumite, bauxite and adhesive, stirring, rolling to become pellets, curing while drying, smelting in ore roaster at 1600-2200 deg.C for 4 hr, discharging, refining at 1400-1800 deg.C while adding refining agent, vacuum filtering, and …
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Pretreatment of Coal Fly Ash via Microwave Heating and Silicon …
Coal fly ash (CFA) presents environmental challenges due to its abundance from coal combustion and difficult disposal issues, necessitating effective utilization strategies. This study explored the potential of combined microwave heating and silicon fusion as a pretreatment method for CFA, followed by zeolite molecular sieve synthesis. The aim is to enhance CFA …
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Review on properties of hybrid aluminum–ceramics/fly ash …
862 AIMS Materials Science Volume 7, Issue 6, 859–870. 2.2.1. Density, mechanical properties and wear behavior of hybrid aluminum–Sic/fly ash composites Kanth et al. [16] studied the ...
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A novel process for recovering aluminum and silicon from fly ash …
A novel process for recovering aluminum and silicon from fly ash in cryolite molten salt. ... most of them are less than 45 μm, and generally between 20 and 30 μm (McCarthy et al., 2022). Without proper treatment, fly ash pollutes the environment and affects the balance of the entire ecological environment (Han et al., 2021; Su et al., 2021 ...
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Microstructure and chemical characterizations with soft computing
Industrial waste management is a global problem worldwide; fly ash and cement kiln dust are examples of those wastes. Fly ash (FA) is a waste -product of power plants resulting from coal combustion, and Cement kiln dust (CKD) is a cement manufacturing process by-product made during the grinding and burning raw materials inside the cement kiln; more than 1500 …
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A novel process for producing Al-Si alloy utilizing aluminum-silicon
The optimal technological conditions for extracting aluminum from coal fly ash were eventually confirmed that coal fly ash with size of 74 μm and sulfuric acid with concentration of 50% are mixed ...
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Aluminum extraction technologies from high aluminum fly ash
In this review, the features of high-alumina fly ash and aluminum recovery technologies are first described. Later, the merits and drawbacks of alumina extraction technologies in recovering …
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Fly ash booklet for pdf
Fly Ash Facts for Highway Engineers Fly ash is stored in silos, domes and other bulk storage facilities Fly ash can be transferred using air slides, bucket conveyors
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Method for extracting aluminum from fly ash
The invention discloses a method for extracting aluminum from fly ash, which comprises the following steps: slaking, wet-process roasting, acidification roasting, evaporative crystallization, aluminum hydroxide extraction, aluminum oxide preparation and fusion electrolysis. Most traditional methods for activating fly ash adopt mixed roasting and have higher energy …
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Extraction of aluminum by pressure acid-leaching method from coal fly ash
The large concentrations of Al and Si (62,433 and 1,610 mg kg − 1, respectively) are related to the concentrations of aluminum and silicon in the coal fly ash particles and the solubility of ...
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